Printing PNG images to a zebra network printer

All credit for me coming to this answer was from LabView Forum user Raydur. He posts a LabView solution that can be opened up in LabView to send images down. I personally didn't run it with my printer, I just used it to figure out the correct image code so I could replicate it in my code. The big thing that I was missing was padding my Hexadecimal code. For example, 1A is fine, but if you have just A, you need to pad a 0 in front of it to send 0A. The size of the file in the ZPL you are sending is also the original size of the byte array, not the final string representation of the data.

I've scoured many, many, many forums and Stackoverflow posts trying to figure this out because it seems like such a simple thing to do. I've tried every single solution posted elsewhere but I really wanted to just print a.PNG because the manual for my printer(Mobile QLN320) has support for it built-in. It says to either send it in Base64 or Hexadecimal, and I tried both to no avail. For anyone wanting to do Base64, I found in an older manual that you need to manually calculate CRC codes for each packet you send so I chose to go with the easier Hexadecimal route. So here is the code I got to work!

        string ipAddress = "192.168.1.30";
        int port = 6101;

        string zplImageData = string.Empty;
        //Make sure no transparency exists. I had some trouble with this. This PNG has a white background
        string filePath = @"C:\Users\Path\To\Logo.png";
        byte[] binaryData = System.IO.File.ReadAllBytes(filePath);
        foreach (Byte b in binaryData)
        {
            string hexRep = String.Format("{0:X}", b);
            if (hexRep.Length == 1)
                hexRep = "0" + hexRep;
            zplImageData += hexRep;
          }
          string zplToSend = "^XA" + "^MNN" + "^LL500" + "~DYE:LOGO,P,P," + binaryData.Length + ",," + zplImageData+"^XZ";
          string printImage = "^XA^FO115,50^IME:LOGO.PNG^FS^XZ";

        try
        {
            // Open connection
            System.Net.Sockets.TcpClient client = new System.Net.Sockets.TcpClient();
            client.Connect(ipAddress, port);

            // Write ZPL String to connection
            System.IO.StreamWriter writer = new System.IO.StreamWriter(client.GetStream(),Encoding.UTF8);
            writer.Write(zplToSend);
            writer.Flush();
            writer.Write(printImage);
            writer.Flush();
            // Close Connection
            writer.Close();
            client.Close();
        }
        catch (Exception ex)
        {
            // Catch Exception
        }

The ZPL II Programming Guide documents the ~DG command and GRF format (page 124) to download images. Volume Two adds details on an optional compression format (page 52).

First, you have to convert the image to a 1bpp bi-level image, then convert it to a hex-encoded string. You can further compress the image to reduce transmission time. You can then print the image with the ^ID command.

While there is inherent support for PNG images in the ~DY command, it is poorly documented and does not seem to work on certain models of printers. The ZB64 format is basically not documented, and attempts to get more information from Zebra support have been fruitless. If you have your heart set on ZB64, you can use the Java based Zebralink SDK (look to ImagePrintDemo.java and com.zebra.sdk.printer.internal.GraphicsConversionUtilZpl.sendImageToStream).

Once you have the command data, it can be sent via TCP/IP if the printer has a print-server, or it can be sent by writing in RAW format to the printer.

The code below prints a 5 kB PNG as a 13 kB compressed GRF (60 kB uncompressed):

class Program
{
    static unsafe void Main(string[] args)
    {
        var baseStream = new MemoryStream();
        var tw = new StreamWriter(baseStream, Encoding.UTF8);

        using (var bmpSrc = new Bitmap(Image.FromFile(@"label.png")))
        {
            tw.WriteLine(ZplImage.GetGrfStoreCommand("R:LBLRA2.GRF", bmpSrc));
        }
        tw.WriteLine(ZplImage.GetGrfPrintCommand("R:LBLRA2.GRF"));
        tw.WriteLine(ZplImage.GetGrfDeleteCommand("R:LBLRA2.GRF"));

        tw.Flush();
        baseStream.Position = 0;

        var gdipj = new GdiPrintJob("ZEBRA S4M-200dpi ZPL", GdiPrintJobDataType.Raw, "Raw print", null);
        gdipj.WritePage(baseStream);
        gdipj.CompleteJob();
    }
}

class ZplImage
{
    public static string GetGrfStoreCommand(string filename, Bitmap bmpSource)
    {
        if (bmpSource == null)
        {
            throw new ArgumentNullException("bmpSource");
        }
        validateFilename(filename);

        var dim = new Rectangle(Point.Empty, bmpSource.Size);
        var stride = ((dim.Width + 7) / 8);
        var bytes = stride * dim.Height;

        using (var bmpCompressed = bmpSource.Clone(dim, PixelFormat.Format1bppIndexed))
        {
            var result = new StringBuilder();

            result.AppendFormat("^XA~DG{2},{0},{1},", stride * dim.Height, stride, filename);
            byte[][] imageData = GetImageData(dim, stride, bmpCompressed);

            byte[] previousRow = null;
            foreach (var row in imageData)
            {
                appendLine(row, previousRow, result);
                previousRow = row;
            }
            result.Append(@"^FS^XZ");

            return result.ToString();
        }
    }

    public static string GetGrfDeleteCommand(string filename)
    {
        validateFilename(filename);

        return string.Format("^XA^ID{0}^FS^XZ", filename);
    }

    public static string GetGrfPrintCommand(string filename)
    {
        validateFilename(filename);

        return string.Format("^XA^FO0,0^XG{0},1,1^FS^XZ", filename);
    }

    static Regex regexFilename = new Regex("^[REBA]:[A-Z0-9]{1,8}\\.GRF$");

    private static void validateFilename(string filename)
    {
        if (!regexFilename.IsMatch(filename))
        {
            throw new ArgumentException("Filename must be in the format "
                + "R:XXXXXXXX.GRF.  Drives are R, E, B, A.  Filename can "
                + "be alphanumeric between 1 and 8 characters.", "filename");
        }
    }

    unsafe private static byte[][] GetImageData(Rectangle dim, int stride, Bitmap bmpCompressed)
    {
        byte[][] imageData;
        var data = bmpCompressed.LockBits(dim, ImageLockMode.ReadOnly, PixelFormat.Format1bppIndexed);
        try
        {
            byte* pixelData = (byte*)data.Scan0.ToPointer();
            byte rightMask = (byte)(0xff << (data.Stride * 8 - dim.Width));
            imageData = new byte[dim.Height][];

            for (int row = 0; row < dim.Height; row++)
            {
                byte* rowStart = pixelData + row * data.Stride;
                imageData[row] = new byte[stride];

                for (int col = 0; col < stride; col++)
                {
                    byte f = (byte)(0xff ^ rowStart[col]);
                    f = (col == stride - 1) ? (byte)(f & rightMask) : f;
                    imageData[row][col] = f;
                }
            }
        }
        finally
        {
            bmpCompressed.UnlockBits(data);
        }
        return imageData;
    }

    private static void appendLine(byte[] row, byte[] previousRow, StringBuilder baseStream)
    {
        if (row.All(r => r == 0))
        {
            baseStream.Append(",");
            return;
        }

        if (row.All(r => r == 0xff))
        {
            baseStream.Append("!");
            return;
        }

        if (previousRow != null && MatchByteArray(row, previousRow))
        {
            baseStream.Append(":");
            return;
        }

        byte[] nibbles = new byte[row.Length * 2];
        for (int i = 0; i < row.Length; i++)
        {
            nibbles[i * 2] = (byte)(row[i] >> 4);
            nibbles[i * 2 + 1] = (byte)(row[i] & 0x0f);
        }

        for (int i = 0; i < nibbles.Length; i++)
        {
            byte cPixel = nibbles[i];

            int repeatCount = 0;
            for (int j = i; j < nibbles.Length && repeatCount <= 400; j++)
            {
                if (cPixel == nibbles[j])
                {
                    repeatCount++;
                }
                else
                {
                    break;
                }
            }

            if (repeatCount > 2)
            {
                if (repeatCount == nibbles.Length - i
                    && (cPixel == 0 || cPixel == 0xf))
                {
                    if (cPixel == 0)
                    {
                        if (i % 2 == 1)
                        {
                            baseStream.Append("0");
                        }
                        baseStream.Append(",");
                        return;
                    }
                    else if (cPixel == 0xf)
                    {
                        if (i % 2 == 1)
                        {
                            baseStream.Append("F");
                        }
                        baseStream.Append("!");
                        return;
                    }
                }
                else
                {
                    baseStream.Append(getRepeatCode(repeatCount));
                    i += repeatCount - 1;
                }
            }
            baseStream.Append(cPixel.ToString("X"));
        }
    }

    private static string getRepeatCode(int repeatCount)
    {
        if (repeatCount > 419)
            throw new ArgumentOutOfRangeException();

        int high = repeatCount / 20;
        int low = repeatCount % 20;

        const string lowString = " GHIJKLMNOPQRSTUVWXY";
        const string highString = " ghijklmnopqrstuvwxyz";

        string repeatStr = "";
        if (high > 0)
        {
            repeatStr += highString[high];
        }
        if (low > 0)
        {
            repeatStr += lowString[low];
        }

        return repeatStr;
    }

    private static bool MatchByteArray(byte[] row, byte[] previousRow)
    {
        for (int i = 0; i < row.Length; i++)
        {
            if (row[i] != previousRow[i])
            {
                return false;
            }
        }

        return true;
    }
}

internal static class NativeMethods
{
    #region winspool.drv

    #region P/Invokes

    [DllImport("winspool.Drv", SetLastError = true, CharSet = CharSet.Unicode)]
    internal static extern bool OpenPrinter(string szPrinter, out IntPtr hPrinter, IntPtr pd);

    [DllImport("winspool.Drv", SetLastError = true, CharSet = CharSet.Unicode)]
    internal static extern bool ClosePrinter(IntPtr hPrinter);

    [DllImport("winspool.Drv", SetLastError = true, CharSet = CharSet.Unicode)]
    internal static extern UInt32 StartDocPrinter(IntPtr hPrinter, Int32 level, IntPtr di);

    [DllImport("winspool.Drv", SetLastError = true, CharSet = CharSet.Unicode)]
    internal static extern bool EndDocPrinter(IntPtr hPrinter);

    [DllImport("winspool.Drv", SetLastError = true, CharSet = CharSet.Unicode)]
    internal static extern bool StartPagePrinter(IntPtr hPrinter);

    [DllImport("winspool.Drv", SetLastError = true, CharSet = CharSet.Unicode)]
    internal static extern bool EndPagePrinter(IntPtr hPrinter);

    [DllImport("winspool.Drv", SetLastError = true, CharSet = CharSet.Unicode)]
    internal static extern bool WritePrinter(
        // 0
        IntPtr hPrinter,
        [MarshalAs(UnmanagedType.LPArray, SizeParamIndex = 2)] byte[] pBytes,
        // 2
        UInt32 dwCount,
        out UInt32 dwWritten);

    #endregion

    #region Structs

    [StructLayout(LayoutKind.Sequential)]
    internal struct DOC_INFO_1
    {
        [MarshalAs(UnmanagedType.LPWStr)]
        public string DocName;
        [MarshalAs(UnmanagedType.LPWStr)]
        public string OutputFile;
        [MarshalAs(UnmanagedType.LPWStr)]
        public string Datatype;
    }

    #endregion

    #endregion
}

/// <summary>
/// Represents a print job in a spooler queue
/// </summary>
public class GdiPrintJob
{
    IntPtr PrinterHandle;
    IntPtr DocHandle;

    /// <summary>
    /// The ID assigned by the print spooler to identify the job
    /// </summary>
    public UInt32 PrintJobID { get; private set; }

    /// <summary>
    /// Create a print job with a enumerated datatype
    /// </summary>
    /// <param name="PrinterName"></param>
    /// <param name="dataType"></param>
    /// <param name="jobName"></param>
    /// <param name="outputFileName"></param>
    public GdiPrintJob(string PrinterName, GdiPrintJobDataType dataType, string jobName, string outputFileName)
        : this(PrinterName, translateType(dataType), jobName, outputFileName)
    {
    }

    /// <summary>
    /// Create a print job with a string datatype
    /// </summary>
    /// <param name="PrinterName"></param>
    /// <param name="dataType"></param>
    /// <param name="jobName"></param>
    /// <param name="outputFileName"></param>
    public GdiPrintJob(string PrinterName, string dataType, string jobName, string outputFileName)
    {
        if (string.IsNullOrWhiteSpace(PrinterName))
            throw new ArgumentNullException("PrinterName");
        if (string.IsNullOrWhiteSpace(dataType))
            throw new ArgumentNullException("PrinterName");

        IntPtr hPrinter;
        if (!NativeMethods.OpenPrinter(PrinterName, out hPrinter, IntPtr.Zero))
            throw new Win32Exception();
        this.PrinterHandle = hPrinter;

        NativeMethods.DOC_INFO_1 docInfo = new NativeMethods.DOC_INFO_1()
        {
            DocName = jobName,
            Datatype = dataType,
            OutputFile = outputFileName
        };
        IntPtr pDocInfo = Marshal.AllocHGlobal(Marshal.SizeOf(docInfo));
        RuntimeHelpers.PrepareConstrainedRegions();
        try
        {
            Marshal.StructureToPtr(docInfo, pDocInfo, false);
            UInt32 docid = NativeMethods.StartDocPrinter(hPrinter, 1, pDocInfo);
            if (docid == 0)
                throw new Win32Exception();
            this.PrintJobID = docid;
        }
        finally
        {
            Marshal.FreeHGlobal(pDocInfo);
        }
    }

    /// <summary>
    /// Write the data of a single page or a precomposed PCL document
    /// </summary>
    /// <param name="data"></param>
    public void WritePage(Stream data)
    {
        if (data == null)
            throw new ArgumentNullException("data");
        if (!data.CanRead && !data.CanWrite)
            throw new ObjectDisposedException("data");
        if (!data.CanRead)
            throw new NotSupportedException("stream is not readable");

        if (!NativeMethods.StartPagePrinter(this.PrinterHandle))
            throw new Win32Exception();

        byte[] buffer = new byte[0x14000]; /* 80k is Stream.CopyTo default */
        uint read = 1;
        while ((read = (uint)data.Read(buffer, 0, buffer.Length)) != 0)
        {
            UInt32 written;
            if (!NativeMethods.WritePrinter(this.PrinterHandle, buffer, read, out written))
                throw new Win32Exception();

            if (written != read)
                throw new InvalidOperationException("Error while writing to stream");
        }

        if (!NativeMethods.EndPagePrinter(this.PrinterHandle))
            throw new Win32Exception();
    }

    /// <summary>
    /// Complete the current job
    /// </summary>
    public void CompleteJob()
    {
        if (!NativeMethods.EndDocPrinter(this.PrinterHandle))
            throw new Win32Exception();
    }

    #region datatypes
    private readonly static string[] dataTypes = new string[] 
    { 
        // 0
        null, 
        "RAW", 
        // 2
        "RAW [FF appended]",
        "RAW [FF auto]",
        // 4
        "NT EMF 1.003", 
        "NT EMF 1.006",
        // 6
        "NT EMF 1.007", 
        "NT EMF 1.008", 
        // 8
        "TEXT", 
        "XPS_PASS", 
        // 10
        "XPS2GDI" 
    };

    private static string translateType(GdiPrintJobDataType type)
    {
        return dataTypes[(int)type];
    }
    #endregion
}

public enum GdiPrintJobDataType
{
    Unknown = 0,
    Raw = 1,
    RawAppendFF = 2,
    RawAuto = 3,
    NtEmf1003 = 4,
    NtEmf1006 = 5,
    NtEmf1007 = 6,
    NtEmf1008 = 7,
    Text = 8,
    XpsPass = 9,
    Xps2Gdi = 10
}