How minimally can I cut a cake sector-wise to fit it into a slightly undersized square tin?

Solution 1:

Here’s a solution using three pieces:

$\hspace{1.5in}$ Cake in tin

Two pieces have angle $\pi-\alpha$ and one has angle $2\,\alpha\,$ for some small $\alpha$ $\;$($\alpha =\frac{\pi}{12}$ in the diagram).

(I eventually got there after starting with a 10-piece solution!)

Solution 2:

With John’s configuration, the maximum possible value of $\varepsilon$ is approximately $0.0291842223$:

$\hspace{1.5in}$ solution

The pieces have angles approximately $228.8124035475^\circ$, $113.1341370910^\circ$ and $18.0534593614^\circ$.

Note that the large pieces are no longer positioned symmetrically.