Does VMware have a tool for converting from Virtual Machines to Physical Disk Image (Reverse of Converter basically)

Convert vmdk to physical disk image (Ubuntu/Debian)

If you have access to a Debian/Ubuntu system, first use qemu-img as explained here to create a raw image:

$ qemu-img convert -O raw diskimage.vmdk diskimage.raw

Then dd the disk image onto a hard drive (replace /dev/sdb with your disk device):

$ sudo dd if=diskimage.raw of=/dev/sdb

Or combined in a single step (replace /dev/sdb with your disk device):

$ sudo qemu-img convert -O raw diskimage.vmdk /dev/sdb

Convert split disk to monolithic disk

If you have multiple vmdk files, combine them with command vmware-vdiskmanager (for more information on vmware-vdiskmanager see this VMware article or the Virtual Disk Manager User's Guide):

  • On OS X:

    $ /Applications/VMware\ Fusion.app/Contents/Library/vmware-vdiskmanager -r <filepath of original disk> -t 2 <filepath of new disk>
    
  • On Linux:

    $ /usr/bin/vmware-vdiskmanager -r <filepath of original disk> -t 2 <filepath of new disk>
    
  • On Windows:

    > "C:\Program Files\VMware\VMware Workstation\vmware-vdiskmanager.exe" -r <filepath of original disk> -t 2 <filepath of new disk>
    

where:

-r <filepath of original disk> converts the specified virtual disk, creating a new virtual disk as a result. You must the name of the target virtual disk (<filepath of new disk>).

-t 2 creates a preallocated virtual disk contained in a single virtual disk file.

Other method (explained here) is to select Virtual Machine>Settings>Hard Disk, uncheck "Split into 2GB files" and press Apply.